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  • Update existing and develop future plant layouts (AutoCAD)
  • Develop layout for optimized materials staging and delivery to manufacturing operations
  • Develop 2D AutoCAD layout for equipment utility connections including water, air, electric, and communications
  • Develop assembly / manufacturing process to support new product or existing product improvements
  • Develop plan to improve changeover activities to increase manufacturing throughput
  • Identify methods to ensure standardized work is followed and reduce process variation
  • Work with manufacturing team members to develop continuous improvement initiatives
  • Basic understanding of data collection methods including time study, delay study, and work sampling
  • Time study existing work centers to identify waste and develop action plans for improvement
  • Develop and maintain Quality Documentation including Process Failure Mode & Effects Analysis (PFMEA’s), Control Plans, Inspection Sheets, Work Instructions, and Quality Control Visuals
  • Develop work instructions following required process sequence capturing all critical process steps
  • Maximize equipment capacity utilization
  • Develop a road map and set priorities to reach goals set for cost improvement, safety, and efficiency
  • Develop Future State Process Map to improve handling of materials and reduction in indirect labor cost
  • Evaluate need and design for improved material handling equipment
  • Utilize project Gantt charts to manage daily project schedules for keeping all task on schedule and identify potential delays
  • Maintain detailed list of open action items to review with project team for resolution
  • Report weekly progress to management team

Software:
  • AutoCAD
  • MS Excel
  • MS Word
  • MS Project
  • MS Power Point

Knowledge, Skills, Abilities:
  • Understanding of statistical and business improvement tools to apply and sustain business improvement results
  • Strong mathematical, analytical and problem-solving skills
  • Strong communication, presentation, interpersonal, and organizational skills
  • Ability to conceptualize, analyze, plan and organize process improvement initiatives
  • Ability to prioritize project activities and to hold team members accountable for daily and weekly assignments
  • Reasoning skills for problem identification and resolution
  • Knowledge of data collection methods including equipment delay studies, time study, and work sampling
  • Ability to apply quality control theories and principles to an operational environment
  • Six Sigma or Lean skills advantageous
  • Must excel at working in a team environment
  • Ability to communicate detailed technical initiatives to non-technical associates